China Amulite Group Gypsum Board Production Line
Production Capacity:3,000,000Sq.m /Year
Based On 1220X2440X6MM
Workable Project Report
First Section: Preface
Gypsum board is a kind of Pro-environment material which is know for its stable capability. Its main raw materials are natural gypsum powder and paper made from pulp, after adding the glass fiber into the slurry the good quality of the flat blank will be made. Then the flat blank will be dried in the dryer and the high quality of board will come out. It can be used in all kinds of buildings like: offices, schools, malls, living houses, stations, airports, scientific research places, restaurants, hospitals, movie theaters, gymnasiums and KTV and so on.
Paper faced gypsum board production line with the annual capacity of 2 million M2 can product all specifications of boards up to the thickness of 18mm. The boards are light with high strength.
Paper faced gypsum board production line with the annual capacity of 2million M2 is the best choice for the customer who wants invest less money and get fast benefit.
Gypsum board is a kind of Pro-environment material which is know for its stable capability. Its main raw materials are natural gypsum powder and paper made from pulp, after adding the glass fiber into the slurry the good quality of the flat blank will be made. Then the flat blank will be dried in the dryer and the high quality of board will come out. It can be used in all kinds of buildings like: offices, schools, malls, living houses, stations, airports, scientific research places, restaurants, hospitals, movie theaters, gymnasiums and KTV and so on.
Paper faced gypsum board production line with the annual capacity of 2 million M2 can product all specifications of boards up to the thickness of 18mm. The boards are light with high strength.
Paper faced gypsum board production line with the annual capacity of 2million M2 is the best choice for the customer who wants invest less money and get fast benefit.
Second Section:Production Capacity Design,Products Specification And Usage
- Our company has professional installation team. We will install and test the production line at the customers' place until the equipment produces the qualified products.
- We supply the accessories all the year round. The warranty of the equipment is one year.
- We are responsible for the technical consultation and service all the year round and solve all kinds of technical problems at any time.
- We can help the customer to do the consignment and the relevant procedure for import and export.
- Our company will supply the information of the seller for all kinds of raw materials and relevant information.
The Operating Instruction will go to the customers with the equipmen
Usage Fiber Cement Board now widely used in Indoor Wall Insulation,Outdoor Board,Outdoor Insulation Board And Steel Structure Floor Board ;
- Comparing with Gypsum Board,Fiber Cement Board has better performance than gypsum board for features of Fireproof,Waterproof,Acoustic Insulation,but because of little higher cost ,mostly used in hotel,Hall,Big Project,Villa ,Government Place,Sports Center these public buildings;With Prefabricated Building increasing,now more and more builds start to use Fiber Cement Board as floor board to replace MDF in house,because Fiber Cement Board has more advantage in waterproof,anti-humidity,fireproof,acoustic insulation,antiseptic than MDF board ;
- :Use as Outdoor Heat-Insulation Board,with the purpose to save energy,now many buildings has design for outdoor heat-insulation ,install Fiber Cement Exterior Board and EPS to do heat-insulation is more and more popular ;
- :Use as Outdoor Hanging Board has similar effect with other stone materials,but because stone materials cost is too higher,so now in many project ,people more and more go to choose Fiber Cement Board With Kinds Of Designs And Color as Outdoor Hanging Board ;
- : Fiber Cement Board is also widely used in railway insulation,Curtain wall and other place ;
- : Fiber Cement Board also can take as raw materials for EPS Cement Sandwich Wall Panels ,Which Is One New Style Of Wall Panels ,To Replace Traditional Brick Wall To Increase Strong And Features Of Wall ,Also Widely Produced In Many Countries ,Cement Fiber Board Also Can Supply To EPS Cement Sandwich Wall Panels Factory As Raw Materials ;
Third Section: Main Products Property
1. Main workshop:95×12=1140 M2 or 95×24=2280 M2
2. Warehouse: 50×12=600 M2
3.Paper storage: 15×12=180 M2
4.Raw materials feeding room: Will not build the raw materials feeding room if the width of the main workshop is 5. meters.Calcined gypsum powder: Build two bucket with the capacity 100 T or build one warehouse that covers
6.The boiler's room and the bath room: 200M2
Other: 1000M2Total:
The plant covers 4660 M2. In which the workshop occupy 3660M2.
Fourth Section:Production Process Flow
Flow On Process Production Line
1.Paper Pulp
System |
2.Slurry Making
System |
3.Board Forming System |
4.Stacking |
| 5.Pre-Curing |
6.Demould |
7.Autoclave |
8.Drying |
| 9.Edge Minding |
10.Finished Products |
11.Optional :Sanding Face |
12.UV Painting Or Other Deep Process |
Fifth Section:Land Building
Main Workshop: Length X Width=100M X 30M =3000M2, For Warehouse And Other Purpose Area needs to calculate according to your land status ;
Sixth Section: Power
One Production Line With Electric Power Capacity:380KW,Need To Install One Set Of 380 Transformer ;
Seventh Section: Water Source
- Can Take Drinking Water,River Water Or Well Water,all is ok to use;Water Consumption Is 100-120 Tons One Time,means to make two clean water tank and recycled
water tank full,then can start production;During following production process,water can used in closed-circuit ways ,no need to pour in more water because of recycling water system;
- Requirement To Water Quality
Because the hardness of river water is lower,so for the production process,we had better to take the precipitate water from river;also can take the drinking water or Neutral water after treatment,or lower hardness underground water;If the hardness of water is higher,will make the board fragility increasing,also maybe influence the water filtration functure of some machine parts;So Lower hardness water is better for production usage ;
Eighth Section: Influence To Environment And Solutions
- : Fiber Cement Board all raw materials is non-toxic,no harmful to health,and whole production line run in closed-circuit ways,wastage water never flow out;For the Meaning Of Closed-Circuit Working Ways, means for all the wastage water created during production can recycle and reuse again in future production,and no any wastage water flow outside;After production ,create some wastage water,these wastage water will flow into recycled water tank,then from this tank the water will flow again to the position where need water,in board forming process,create wastage water ,then use water pump to draw the wastage water to clean and muddy water tank to continue to supply water to the position where need water in production,and when clean and muddy water tank discharge wastage ,these wastage water flow into outdoor sedimentation tank,with the pump in the sedimentation tank,the wastage water can draw again to the clean and muddy water tank after water sedimentation,so in whole production process,no any water flow outside to pollute the environment;
Taking this technology,can guarantee that 100% no wastage water flow outside to make pollution to nearby environment,also can save lot of water,so this technology is more and more
popular in production;
- All Wastage Powder can recycle and collect to put inproduction again;No Any Wastage Have!
For our design of Clean And Muddy Water Tank,there is one mixing machine inside,the mixing machine can stir up all wastage in the bottom of tank and make wastage suspending in the tank,and then can average mix in the wastage water and flow to the position where need water and keep production again ;
Also we need to clean the sedimentation tank regularly,and take out all the sediment materials and save in workshop,then during production,we can mix these sediment materials in production with one stable percentage to keep using and produce ;
So you can see that with our this system,we can use all wastage during production,don't creat any wastage ;not only can prevent pollution environment ,also can lower down cost in big percentage ,it is best choice ;
Ninth Section:Fixed Staff List
| No |
Workers Position |
No Of Workers |
|
| 1 |
Making Slurry |
2 |
|
| 2 |
Board Forming |
2 |
|
| 3 |
Demoulding |
2 |
|
| 4 |
Assistant Workers |
2 |
|
| 5 |
Finished Products
Warehouse |
2 |
|
| 6 |
Maintenance Person |
1 |
|
| 7 |
Dryer |
2 |
|
| 8 |
Edge Treatment |
2 |
|
| 7 |
Engineer |
1 |
|
| 8 |
Total |
16 |
|
Tenth Section: Conclusion
Now Fiber Cement Board Production Line is in good demand and good sales time, the main reasons is : raw materials of this products can get easily in any countries ,the price of this products is lower ,but production technology is in high level,plants has higher running ratio to keep investing people's profit ,and products has very good features ,especially Saving- Energy,Anti-Shock,Fireproof,High Strength,Light Weight,Waterproof ,green product,it is one very good product to use in many builds and industry,also easy installation,which shows that it has promising future for development;So Investment for Fiber Cement Board Production Line must be one good choice and have good future !
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